Carving bowl rims

One of the most common questions I get asked about my kitchen-safe bowls is how I make the decoration around the rim. Many think I use a machine, and woodworkers sometimes think I use a chatter tool.

Neither are correct. I use a traditional woodcarving gouge, which when properly sharpened will cut nicely through hardwoods like maple and yellow birch. Normally I have the bowl mounted on the lathe with its outside surface facing me. But the three big bowls that I mentioned earlier today were only ever mounted the other way round, meaning that I had to work from behind the lathe. The easiest way I found to do this is to perch myself on top of the lathe. I felt somewhat like a gargoyle up there, but it gets the job done quite comfortably.

Bowling along

Cyndi left a comment on my last post asking for an update on progress with all those bowls that I am working on. I 'm pleased to say that I have been busy, too busy to blog apparently, and they have now all made it through step two of the process. They have now all had the outside of the bowl turned, sanded and the decoration carved around the rim. Here they are, stacked in boxes in my gallery, the only space I seem to have available at the moment:-

As you can see, there is quite a range of sizes here, from 4" to 17" diameters. So whether you want a bowl to snack on peanuts while you watch tv, or a salad bowl for a big dinner party, I expect to have something soon that will suit your needs.

You have probably noticed that the very small bowls and the two large bowls in the picture above have had their inner surface turned and sanded too, which is the third step in the process. I did all the small bowls one day when I had the lathe set up for another job (a fridge door handle shaped like a rolling pin!) and while the chuck had a small set of jaws installed, I decided to go ahead and turn all the bowls that would need that setup. You see, I like spending my time turning wood, not fiddling with machinery.

The three big bowls had to be dealt with slightly differently in that they were big enough for me to screw them to a faceplate, skipping step one, and doing steps two and three at the same time. Here is the last of the of the big bowls which is on the lathe at the moment, ready for final sanding and carving the rim decoration. It is a whopping 17" diameter and 5" deep, one of the biggest bowls I ever made.

Death row at Seafoam

This month I have been doing little else but turn bowls. I had accumulated over one hundred roughed out bowl blanks and they were beginning to swamp my storage space, so I thought it would be a good idea to take advantage of this quiet time of year to get them turned into finished bowls.

Unfortunately they didn't all make the grade. A couple had split while drying; possibly I had left them too thick, and they weren't able to warp as they dried, and the stress caused them to split apart. Another was an error on my part and the bottom of the bowl was too thin - so thin in fact that it was translucent. So these three bowls ended up on death row:

It is a shame that these bowls didn't make the grade, and I hate to destroy them, but when you consider the total number of bowls that I am working on, I don't consider it a bad loss rate. Some woodturners might salvage these bowls by filling the cracks with epoxy and decorative materials, but most of my customers are looking for practical bowls that can be washed in the sink and will last a lifetime, so I use robust materials and only permit minor defects in the wood.

That is the pile of bowls which I am working on. They have been roughed out and left to dry, and then go back on the lathe four times before they are finished. In the picture above they have all had the first step completed. I have turned a recess on the inside of each bowl's rim. This will allow me to grip the bowl securely in a chuck so that I can shape the outside of the bowl.

I am working on these bowls step by step, putting all of them through step one before moving on to step two. This makes for more efficient working, since each step requires a different set up of the chuck, and a lot of time can be wasted changing the jaws, so while I have it set for one job, that is all I will do, even if it does take a week or more to get through them.

New work

I have been working on the third set in my Triplets series for several months. They are made from a block of really interesting elm which has some nice figure and huge area of bark inclusion. They turned out really nicely in the end, but the twisted grain of the wood made it a real pain to work with. I had to spend a lot more time than I wanted with a knife cleaning up cuts, texturing some surfaces with carving gouges, and sanding. I called this set The Bothersome Brothers.

But they surprised me by selling within a week of going on the shelf. I hadn't even had a chance to take proper photos of them, but their proud new owner was patient enough to let me take this shot before they left for their new home.

I have also started making pendants:


These particular ones are turned from various burl woods. They are strung on a soft nylon cord which is adjustable in length. They are selling very well and I am exploring other design options and ways of stringing them. I have some clasps and other stringing materials on order and look forward to trying them out. I also ordered some findings to make matching ear rings.

Stay tuned. I hope to be able to offer these from the website very soon.

Busy doing nothing?

At this time of year I tend to spend a lot of time doing preparatory work, but not actually getting anything finished. Lately I have been rough turning salad bowls blanks. Here I am hollowing a medium sized bowl and creating a pile of shavings on the floor.


Here I am working on a larger bowl blank. This picture gives a good idea of the long shavings that come off when turning green wood, that is wood that still has moisture in it. It is softer and more flexible than dried wood, so it is quite easy to make wide cuts and the shavings are less likely to break into small chips.


I did get to spend some time turning some smaller salad bowl blanks that have been taking up shelf space in my drying room. At the moment I seem to be in the enviable position of having nearly too much wood, and need to clear space for it all.


These bowls have since had one application of walnut oil. Tonight I plan on giving them a second coat, then when that is dry in a week or so they will be ready to go out on the gallery shelf. I might put a few for sale here, so do watch this space if you think you could use a kitchen-safe wooden bowl.

Winter woodturning update

Yesterday was a beautiful day today here in Seafoam. The sun shone all day and the temperature soared to just above freezing. It made me wonder where the winter had gone and what I had been doing all winter.

Apart from making stock for the summer and fall seasons, winter is a time for getting odd jobs done and trying out new ideas. One job was to reorganize the lumber pile that has been sitting in the middle of the workshop since last fall. I extracted all the maple that can be used for inlaid weedpots and bits'n'bobs bowls, and cut it all up into square blocks ready for use. I also rearranged the pile so that the lumber I am most likely to need is at the top of the pile:)

Last month I took a woodcarving course at Carvers in Pictou. There were four of us and we made spirit faces. I choose to use a fairly dry piece of spalted black cherry which added a few extra challenges to the task.

My carving is the third from the left. It still has a few details to work on, but at least it looks like a face. The color or the wood, the spalting and the knots disguise some of the features, but I like it. I think it adds an air of mystery to it, perhaps suggesting that the wood spirit doesn't really want to be seen. Standing behind my carving is Keith Matheson the owner of Carvers and our instructor. I plan on doing more carving this year, so what Keith taught me will be very useful, especially how to sharpen carving tools, a quite different technique to what I use for turning tools.

One of my other experiments this winter has been with woodblock prints. I want to explore the possibilities of creating the blocks on a lathe and using multiple blocks to create abstract prints. Here is one block being turned:

So far I don't have any results worth sharing, but I am intrigued by the process and am confident I will have some prints for sale this summer. I am fascinated by the limitations that a lathe places on the art, but I am equally convinced that I can make some work worth showing.

Yesterday I turned a natural edge bowl out of yellow birch. A nice little piece with some interesting inclusions.

Today I need to finish sanding this bowl and turn the base. Then it will be left to dry for a month or so before it can be oiled and buffed. I have some more green wood in the shop that I want to work on and make a few more green bowls. There are also some big pieces in the yard waiting to be cut up and roughed out for salad bowls.

It's summer time, OK?

I know I haven't blogged for a while. It's not because I'm spending all day at the beach rather than working in the shop. Quite the contrary in fact. I have just been too busy to sit down, gather my thoughts and write something meaningful and coherent.

Summer is always a busy time for me, when tourists and cottagers are in the area. This year I have taken a booth at the Pictou Weekend Craft Market, which takes away two days that I would otherwise be busy in the workshop. So I have more sales and less time to make new stock, and it is a struggle to keep the shelves filled. But yesterday I did take a day off.

My R&R actually began on Wednesday evening when I took in a ceilidh at Pictou's deCoste Centre, with music by John Spyder MacDonald, John Ferguson and fiddle player Alycia Putnam and family. Yesterday I drove over to Antigonish County and hiked the Fairmont Ridge Trail with my dog Maggie. It was a great walk, some of the slopes made for a great workout, and I feel much better for having done it.

Earlier in the week I made some inlaid weedpots. They have been selling very well this summer, and I only had two left on the shelf. This batch includes inlays of bubinga, ziracote, black ash, cherry burl, spalted elm and the spalted beech which I cut up back in April.

Today I started work on an order of favors for an October wedding. I got forty turned today, so I can take them with me to the craft market and burn the inscriptions while I am not waiting on customers. Woodburning is one of the few jobs I can do out of the shop.

Winter woodturning

I can't believe that four months have passed since I last wrote in this blog. Winter is pretty much over, though it was a cold one, and we had one abnormal winter storm that closed the whole province for several days.

I have been quite busy keeping up with orders and trying to get the shelves filled in the gallery ready for the summer. My new website is up and running, and I have dealt with most of the things I need to get done associated with the change of business name. There are still road signs to repaint, which is not a job I look forward to, but it is much cheaper than having them done commercially.

The last few days I have been turning weedpots, and have some interesting ones with neat features such as natural faces, bark inclusions, splits and knots. I really enjoy working with this more interesting material and working with the wood to incorporate the natural features into the design. I like to turn inset beads into some of the disrupted areas to see how the beads interact with the natural features.

The business of woodturning

There is more to being a woodturner than working at the lathe turning out beautiful hollow vessels. Today was quite atypical of my working day and actually seems worth writing about!

I was on the road at 7am in someone's truck, on the way to fetch that lumber I had cut on Monday. Apart from heavy rain on the journey out, everything went well. The logging truck that was blocking the forest road had just finished loading so we didn't have to wait long. My lumber was still there too! Having lived in high crime areas in the past, rural Nova Scotia takes some getting used to. The loading was heavy work, but it didn't take too long. Then back to the foresters house where he has a big pile of burls for me to pick through.

We were back to my shop within four hours and the rain had stopped. Unloading was a breeze with a dump truck! But the wood was quite dirty, having been sawn in the woods, and was covered in sticky wet sawdust. So I decided to hose it all down to clean it up. The oak was already staining from contact with the steel saw blade, and maple develops blue stain if it stays damp for too long, so I think that cleaning it up is a wise move since the surface will dry so much quicker. It was a lovely warm day, 18'C, and a strong wind was drying the surface of the wood quite quickly. We don't get many T-shirt days in November, so it was nice to be working outside.

That green lumber was heavy though, so I was glad to take a break from my labours. At 2pm I had to go and meet a business advisor from Pictou Regional Development Commission. I am thinking about changing the name of my business, and I wanted to talk it through with someone to see if its a totally crazy scheme or not. It was a very useful exercise, and she is going to do some research on my behalf. We met at my local library which has office space available, a very useful facility that several organisations use as satellite office.

After that I returned home to find the wood quite dry, so I carried it all into the workshop and stickered it. I still have to trim the ends of the boards and endseal them to prevent them from cracking. Then they will be stickered in the storage area until they are air dried (<18% EMC), at which point they can go into the kiln or dry room, but that is months away yet.

Then it was time for a quick walk with the dogs. They had missed their morning walk since it was dark when I left home this morning. But we only had time for a short walk before I headed back to the libray again. This time it was to meet delegates from the C@P Summit which is taking place in Pictou. Although not strictly a business meeting, I had supplied the conference with bottle stoppers for the delegates goody bags, so I wanted to help out in return.

Tomorrow I still have a bunch of smaller pieces of wood to sort through and process, but I think the really hard work is done.

Busy, busy, busy

I can't believe it's been nearly a month since I last blogged! But it has been craftshow season. That and a short notice order for personalised bottle stoppers has kept me pretty busy. But that is all behind me now. My last show was last weekend, and I delivered the bottle stoppers yesterday morning. The rest of the day was spent in the woods getting some hardwood lumber sawn to my specifications. It was a glorious day considering it is the middle of November.

The fellow who owned the logs had a friend with a portable bandsaw mill come and cut the wood. Those machines are pretty neat. Most of the log handling is done by hydraulics, turning the log to the required orientation and clamping it in place while the bandsaw makes a one-eighth cut along its length. By mid afternoon I had several hundred board feet of maple, oak, white ash and black cherry stacked ready for collection. I have someone with a truck lined up to go collect it with me on Thursday. I just hope its still there!

Today I have been tidying up the shop, moving things around to make space for all this green lumber. My usual drying procedure involves air drying in the shop, then out to the solar kiln, then back into the dry room to get it down to its final 8% moisture content. Its quite a bit of handling, and could probably be made more efficient. Maybe oneday. In the meantime it keeps me fit.